Monday, May 11, 2020

Orviston Brick Works (Centre County)


A photo overlay of the narrow gauge railroad that supplied the Orviston brick works with clay and coal

Off the beaten path in northern Centre County lies a former company town that has outlived the industry that created it. It has remained relatively unchanged since the day the factory whistle echoed off the mountains for the final time. Though its industrial heartbeat has faded, citizens continue to celebrate their heritage. Welcome to Orviston, population 94.

Orviston traces its roots to the mining boom of the early 1900’s. Originally named Hayes Run, the community was built to tap into the rich fire clay deposits in the surrounding mountains. In 1904, Ellis Orvis and several other businessmen founded the Hayes Run Fire Brick Company to produce heat resistant refractory brick. When Orvis was elected Centre County’s judge in 1905 the community’s name was changed to Orviston in his honor.

 By 1907, the brick kilns were producing 60,000 refractory bricks daily. Around 200 employees worked at the brick works, many living in company owned houses or the boarding house. A company store, church, and school rounded out the community.

To access the clay mines, a narrow-gauge railroad was constructed from the brick works up the mountain. While never officially incorporated, it was referred to as the Mountain View Railroad. Men with picks and shovels filled small railroad cars that would be taken down the mountain by a        Heisler-type geared steam locomotive. During special events, citizens of Orviston would pile into the clay cars and the locomotive would take them to the top of the mountain for picnics and berry-picking.

A topographic map from 1921 showing Orviston. The tracks heading up the mountain is the narrow-gauge railroad
Map Retrieved From: https://livingatlas.arcgis.com/topoexplorer/index.html

Drying the raw or "green" bricks was done in large coal-fired kilns. Coal from a seam above Orviston was delivered to the brick works via the narrow-gauge railroad. According to a 1922 bulletin published by Penn State University’s School of Mineral Industries, it was calculated that 1.2 tons of coal was required to manufacture every 1,000 bricks at Orviston.

The men that worked the kilns were a no nonsense bunch. Getting a kiln to reach the proper temperature of around 2,000 degrees Fahrenheit required shoveling coal constantly. When the drying process was complete, the kiln was shut down and allowed to cool. Cool was a relative term as workers unloaded the dried bricks and stacked green bricks while the temperature inside the kiln was still in excess of 100 degrees.

In 1922, Hayes Run Fire Brick Company was purchased by General Refractories, an industry conglomerate that had also absorbed the Pennsylvania Fire Brick Company in nearby Beech Creek. General Refractories was the second largest producer of refractory brick behind Harbison-Walker, the industry’s leading manufacturer. Harbison-Walker operated the brick works three miles downstream in the village of Monument.

A view of Orviston and the brick works in 1937
Photo Retrieved From: Penn Pilot

Brick production in Orviston and other operations along Beech Creek continued energetically for the next several decades. After the economic boom that followed the end of World War II, refractories across Pennsylvania began experiencing a decline. Modernization within the industry and a decrease in market demand spelled the end for many brick works in the region. Harbison-Walker closed its Monument operation in 1953. A year later, General Refractories ceased production at its Beech Creek plant to focus its efforts at Orviston.

While Orviston was now the center of production, several critical factors would ultimately prove fatal for the enterprise. Shipping costs were increasing and Orviston’s remote location only amplified these rates. Additional woes stemmed from the plant’s aging facilities that required constant maintenance and were inferior compared to modern kilns. Resolving these issues was a moot point. In the fall of 1962, the curtain fell and the brick works closed. Equipment from the plant was moved to company owned refractories at Sproul, in neighboring Blair County, and Rockdale, Wisconsin. General Refractories demolished the Orviston plant in 1965.

Little remains of this once booming industry. The lot where the plant stood serves as a parking area for the Bloody Skillet ATV Trail. Scattered around the site are various remnants of the brick works: portions of brick walls, rotting railroad ties, concrete foundations, and the piers of the coal trestle. Many of the company houses still stand as private homes. De Haas Road was built upon the former narrow-gauge railroad grade. Throughout production, the company stamped its bricks with various trade names. HAYES RUN, HARVEY, KELSO, CURTIN, and ORIVS can be found on bricks around the area.

The site of the brick works as it appears today
Author's Photo

The elevated track for unloading coal
Author's Photo

Foundations
Author's Photo

Broken segments of a wall or chimney
Author's Photo

Examples of bricks produced at Orviston
Author's Photo

Information Retrieved From:

1.Albertin-Vernon. (2007). The brick town trail. Retrieved from http://www.docs.dcnr.pa.gov/cs/groups/public/documents/document/dcnr_004939.pdf

2.Bezilla, M. (2017). Branch line empires. Indiana University Press. Retrieved from: https://books.google.com/books?id=Vi48DwAAQBAJ&pg=PA200&dq=hayes+run+fire+brick+orviston&hl=en&sa=X&ved=0ahUKEwi7wvva2MDfAhUUyYMKHYUPCZgQ6AEIXDAJ#v=snippet&q=hayes%20run%20&f=false

3. Broderick & Bascome Rope Company (1920). The yellow strand. [Google Books]. Retrieved from https://www.google.com/books/edition/The_Yellow_Strand/IUJKAQAAMAAJ?hl=en&gbpv=0&bsq=orviston

4. Shaw. J. (1930). The ceramic industries of Pennsylvania. School of Mineral Industries. Retrieved from https://books.google.com/books?id=7r0mAQAAIAAJ&pg=PA150&dq=general+refractories+orviston&hl=en&sa=X&ved=0ahUKEwi-kYqE6MDfAhUL84MKHWqBAqoQ6AEIMDAB#v=onepage&q=general%20refractories%20orviston&f=false

5.Wallace, K. (1993). Brickyard towns. National Park Service. Retrieved from
https://archive.org/stream/brickyard-towns/brickyard-towns_djvu.txt Brick Town Trail Study http://pa-centrecounty.civicplus.com/DocumentCenter/View/501

6. Orviston. (2020, March 29). In Wikipedia. https://en.wikipedia.org/wiki/Orviston,_Pennsylvania






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